How to optimize the diesel crusher capacity?
Source:http://www.greatwallcrushers.c Author:GreatWallPosted:2015-05-13 Views:
Regardless of the type of Diesel engine crusher you own, the end goal of all producers is the same: To increase the number of tons produced per man-hour. While performance varies depending on the quality of the manufacturer and the experience of the producer, we’ve given you four key ways to optimize your crushing capacity to give you the best bang for your buck.
Know Your Machine. There are a number of variables that can affect your crushing capacity, including liner choices, consistent or inconsistent feed, crusher speed, closed-side setting, crushing circuit capacity and adherence to maintenance schedules. Understanding your specific application is key to optimizing your production. Is your equipment too small, or even too big? Employing the correct equipment for the job is vital to optimum production.
Choke Feed the Crusher. It’s important to choke feed your crusher – in other words, always keep it full of material. By choke feeding your diesel crusher, your equipment will run smoother and provide more even liner wear, better product quality (shaping) and the most efficient use of power. Installing the wrong liners can prevent your machine running at choke feed , as well as potentially overload the machine.
Adjust Crusher Speed. A slower crusher speed typically favors coarse crushing applications and results in increased capacity, increased power consumption, and a coarser output gradation. A higher diesel crusher typically favors fine crushing application and retains material in the crushing chamber longer, resulting in reduced capacity, reduced power consumption and a finer output gradation. Although each liner configuration was designed to operate at a recommended speed, sometimes actual material conditions will warrant exceptions. When in doubt, consult with the factory.
Maintenance. It’s often preached but too often ignored. The only way to secure high uptime is to adhere to a schedule of preventative maintenance. By understanding your machine and conducting regular pre-start checks, you will not only extend the life of your machine but increase production. Follow factory guidelines for maintenance schedules.
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